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Surface Amorphous Chain Topology Governs Crack Propagation in Polymer Lamellar Single Crystals

Aug 2026 · Macromolecules · 0 citations · 45 references

Abstract

The mechanical behavior of semicrystalline polymers is governed by the cooperative response of crystalline lamellae and interlamellar amorphous chains, yet how this ordered–disordered coupling regulates molecular-scale fracture remains poorly understood. Polymer lamellar single crystals offer a structurally defined platform to isolate elementary deformation and failure processes that are otherwise obscured in bulk hierarchical morphologies. Here, we investigate the crack propagation behavior in a polyethylene lamellar single crystal under tensile loading. Crack growth is found to proceed in a stepwise manner rather than propagating continuously through the ordered crystalline domain. Statistical analysis and lateral force microscopy reveal that crack arrest preferentially occurs near specific lamellar regions and is closely associated with changes in surface chain-folding orientation, demonstrating that even an ultrathin amorphous layer of only 1–2 nm can effectively suppress crack propagation. These findings highlight the amorphous fold surface as a key molecular factor governing crack propagation, offering insight into how local chain topology contributes to fracture resistance in semicrystalline polymers.

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