Real-Time Monitoring of MHD Liquid Metal Flows with Shallow Recurrent Decoders
Claudio ScardinoStefano RivaCarolina IntroiniMatteo Lo VersoEric CerviAntonio CammiLaura Savoldi
Aug 2026
Machine Learning
Abstract
State estimation in magnetohydrodynamic flows is critical for real-time monitoring of liquid metal blankets in tokamak fusion reactors. Due to the multiphysics nature of these phenomena, high-fidelity simulations are computationally prohibitive for real-time applications. This work investigates a data- driven Reduced Order Model framework: the Shallow Recurrent Decoder (SHRED) coupled with Principal Component Analysis, to map sparse temperature measurements to the full thermo-hydraulic system's state. The major contribution of this work lies in the two-parameter analysis of a fully three-dimensional domain representative of the DEMO breeding blanket configuration. Here, the flow is subjected to an external magnetic field varying in direction and intensity and is hindered by two cylinders acting as a water-cooling system, which impose a temperature boundary condition on their surfaces. This double-parametric magnetic variation induces nonlinear transitions in the flow dynamics, ranging from chaotic behavior at low magnetic field intensities to laminarized regimes at high intensities, characterized by the formation of asymmetric side layers at an inclination angle of 30 degrees. SHRED reconstruction maintains a mean relative error of approximately 5% for the temperature, pressure, and velocity fields. This accuracy is maintained across both weak and strong magnetic fields, ranging from 0.075 T to 0.300 T, and for inclination angles from 5 to 30 degrees, reflecting its dominant toroidal component. These errors are only slightly larger than the lower error bound dictated by low-rank truncation. The results establish SHRED as a reliable state estimator for complex and realistic engineering applications involving completely unseen parametric scenarios and validate it as an accurate real-time state estimation technique suitable for online monitoring and control of real facilities.
This article investigates several physics-informed and hybrid machine learning strategies that incorporate physics knowledge in experimental data-driven deep-learning models for predicting the bond quality and porosity of fused filament fabrication (FFF) parts. Three types of strategies are explored to incorporate physics constraints and multi-physics FFF simulation results into a deep neural network (DNN), thus ensuring consistency with physical laws: (1) incorporate physics constraints within the loss function of the DNN, (2) use physics model outputs as additional inputs to the DNN model, and (3) pre-train a DNN model with physics model input-output and then update it with experimental data. These strategies help to enforce a physically consistent relationship between bond quality and tensile strength, thus making porosity predictions physically meaningful. Eight different combinations of the above strategies are investigated. The results show how the combination of multiple strategies produces accurate machine learning models even with limited experimental data.
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