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GRPO-Anomaly: Reinforcement Fine-Tuning Vision--Language Model for Industrial Defects Detection and Reasoning

Sep 2026 · IEEE Sensors Journal · Vol 26, pp. 27670-27679 · 0 citations · 32 references

Abstract

Industrial anomaly detection (IAD) requires reliable identification and precise localization of subtle defects, yet most existing methods depend on manually tuned decision thresholds and large collections of defect-free samples, limiting scalability in real-world production. To address these constraints, we present group relative policy optimization (GRPO)-Anomaly, a threshold-free vision–language framework tailored for industrial inspection. Here, “threshold-free” denotes the removal of manual score-threshold calibration at deployment rather than the absence of any implicit decision boundary; the final decision is produced directly by the language model, which still embodies a learned boundary. The system integrates a lightweight detector that generates pixel-level anomaly maps with a large vision–language model (LVLM) capable of joint reasoning and localization. The anomaly maps are encoded as spatial prompts and fed back into the model, forming a closed-loop mechanism that aligns low-level visual evidence with high-level semantic judgment. Furthermore, we introduce a reinforcement alignment strategy based on GRPO, which enforces structured output formats and improves decision reliability without extensive parameter updates. GRPO-Anomaly enables interpretable inspection, supports interactive refinement, and adapts to novel product categories using only a few normal exemplars. Extensive evaluation on standard benchmarks demonstrates competitive detection and localization performance, strong cross-dataset generalization, and substantial reduction of operational sensitivity to threshold selection. These results highlight the potential of GRPO-Anomaly to advance fully automated and scalable industrial quality control.

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