Evolution of Unsteady Internal Flow and Rotordynamic Characteristics of Siphon Vertical Axial-Flow Pump During Start-Up

Abstract

The start-up process of a siphon vertical axial-flow pump is accompanied by rapid internal-flow reconstruction, transient hydraulic loading and unsteady rotor response, which directly affect the operational stability of the pump system. In this study, the unsteady internal flow evolution and rotordynamic characteristics of a siphon vertical axial-flow pump during start-up were investigated using a transient numerical method with dynamic rotational-speed updating. The instantaneous impeller speed was solved based on a torque-balance equation considering motor driving torque, hydraulic resistance torque and rotor inertia, and the angular-velocity boundary condition of the rotating domain was updated at each time step through a custom UDF routine. The numerical model was validated against model-test data, and good agreement was obtained for both pump head and efficiency. Based on the validated model, the flow-angle distribution, vortex stretching term, blade-surface pressure, rotor mechanical response, radial-force time–frequency characteristics and blade-loading variation were analyzed. The results show that the internal flow in the main pump section evolves from a strongly unsteady swirling state to an axially dominated quasi-steady state. In the early stage, obvious pre-swirl, local backflow and strong vortex stretching occur near the impeller inlet, blade-tip clearance and impeller–guide-vane interaction region. With increasing rotational speed and flow rate, the disordered vortical structures are gradually suppressed, and the internal flow becomes more organized. The rotor response exhibits clear stage-dependent characteristics, and the radial force is more sensitive to local flow instability than the axial force and torque. Continuous wavelet transform and variational mode decomposition further indicate that the radial-force signal is dominated by low-frequency transient excitation in the early stage, while medium- and high-frequency modulation components appear in the later stage. This study reveals the coupling mechanism between transient internal-flow evolution and rotor dynamic response during pump start-up, providing guidance for improving the start-up stability of siphon vertical axial-flow pump systems.