Jul 2026· European Conference on Artificial Intelligence· pp. 1-8· 0 citations· 21 references
Abstract
Industrial motor fault diagnosis is significantly affected by environmental noise and sensor degradation, which reduce the reliability of conventional deep learning models. This paper proposes a multi-sensor fault diagnosis framework based on Multi-Head Attention and LSTM networks enhanced with a Reliability-Gated fusion mechanism. The proposed framework dynamically evaluates the reliability of current, vibration, and stray-flux signals before feature fusion. Experimental results demonstrate superior diagnostic performance compared with conventional LSTM-Attention models, with an accuracy of 97.67% when the motor is operating under full load. Furthermore, under severe noise conditions (20 dB SNR), the proposed model maintains 91.5% accuracy. The reliability-gating strategy preserves robust diagnostic performance during total sensor failure, achieving an accuracy of 92.4%, while maintaining sensitivity to incipient winding faults with only 2% severity. The proposed framework provides a fault-tolerant solution for predictive maintenance in industrial environments.
Deep learning frameworks, such as Simple Recurrent Neural Network, Long Short-Term Memory, Long Short-Term Memory, Bidirectional LSTM, Bidirectional LSTM, and Gated Recurrent Unit, are employed for the detection and categorization of IM.
R. Sooraj, S. Ramu, R. Sitharthan et al.· Scientific Reports· 0 citations
Motor drive systems operating in embedded environments are frequently affected by noise, dynamic loading conditions, and electromagnetic interference, making timely fault diagnosis difficult. To improve diagnostic accuracy and real-time performance, this study proposes an intelligent fault diagnosis framework based on embedded multi-source data acquisition and feature fusion. High-precision sensors are employed to synchronously collect vibration and current signals, while improved wavelet packet decomposition and principal component analysis are combined to extract discriminative multi-dimensional fault features and eliminate redundant information. A lightweight convolutional neural network optimized for embedded deployment is then developed to perform low-latency fault classification and edge inference. Experimental results show that the proposed method achieves an average F1-score exceeding 97% under complex mixed-fault conditions, while maintaining an average detection latency of approximately 45 ms. The proposed framework demonstrates strong robustness and computational efficiency, providing practical support for intelligent industrial maintenance and offering reference solutions for embedded sensing, signal processing, and electromagnetic compatibility environments.
An unsupervised hybrid deep learning framework for unknown bearing fault diagnosis and severity assessment using vibration signals that combines Continuous Wavelet Transform, Convolutional Neural Networks, and Long Short-Term Memory autoencoders is presented.
Edris Shamsulhaq, Fikri Arif Wicaksana· Jambura Journal of Electrica...· 0 citations
The results show that the proposed Condition Monitoring (CM) approach significantly reduces resource waste and prevents costly downtime, offering a practical and scalable asset management model for industrial applications.
Ahmet Erdem Oner, Meral Bayraktar· Italian National Conference...· 0 citations
Permanent magnet synchronous motors (PMSMs) are broadly used in diverse applications due to their inherent advantages. Open-circuit faults (OCFs) are among the major fault classifications in PMSMs, posing significant concerns due to their contribution to torque ripples, vibrations, and efficiency degradation. Therefore, accurate and real-time OCF diagnosis is essential for reliable operation and predictive maintenance practices. This underscores the importance of a robust diagnostic framework that enables early fault detection and localization, supports embedded integration, and requires no additional dedicated sensors. However, existing studies rarely address these requirements together. To overcome these limitations, this article proposes a novel OCF diagnostic framework that fuses features derived from multiple strategies, including wavelet energy-based features, frequency-domain features extracted from current waveforms, and speed measurement data. The extracted feature vector is used as input to a lightweight deep neural network. The proposed approach enhances interpretability and enables seamless embedded integration compared to conventional raw-data-driven machine learning models. In addition, an extended refinement layer is incorporated to enable integrated fault detection and classification for OCF while enhancing diagnostic transparency. The effectiveness of the proposed method is demonstrated through MATLAB/Simulink simulations using the PLECS Blockset and further validated in real-time with an RTBox-based hardware-in-the-loop setup using a C2000 launchpad. Furthermore, experimental validation is conducted using a domain-adaptation strategy based on transfer learning. Performance evaluation confirms diagnostic accuracy exceeding 99% across varying operating conditions. The validation process achieves fault detection within 22% of a fundamental electrical cycle, with fault localization occurring within 40% of an average, demonstrating the robustness and adaptability of the proposed method. A sensitivity analysis of the proposed algorithm’s feature vector validates the effectiveness of high-frequency features. Furthermore, the risk distribution matrix provides insights supporting informed maintenance decisions.
Nimesh Jayasena, Battur Batkhishig, B. Nahid-Mobarakeh et al.· IEEE Open Journal of Industr...· 0 citations
In rotating machinery monitoring, obtaining highly discriminative fault features from complex vibration signals remains a significant challenge for deep learning-based diagnostic models. In this paper, a novel intelligent fault diagnosis method named MSFormer is proposed. The MSFormer incorporates a parallel multi-scale Convolutional Neural Network (CNN) architecture and hierarchical Transformer modules to comprehensively process 1D vibration signals. By utilizing varying kernel sizes, the multi-scale CNN extracts both high-frequency local transient impulses and low-frequency global degradation trends. Subsequently, the Transformer modules are employed to model the long-range dependencies within the extracted feature sequences, effectively mitigating the interference of environmental noise. Extensive experiments are conducted on bearing fault experimental data to evaluate the proposed method. Four state-of-the-art models are compared under the same experimental settings. Quantitative metrics and qualitative tools are utilized for comprehensive evaluation. Experimental results indicate that MSFormer achieves a 92.67% accuracy, 92.54% F1-score, and 93.22% precision, demonstrating significant superiority. MSFormer provides a powerful and precise intelligent solution for mechanical fault diagnosis.
Shu Guo, Jin Li, Tianci Zhang· Machines· 0 citations