The study demonstrates that combining CNN–LSTM with an appropriate optimization strategy improves the reliability and accuracy of RUL prediction for turbofan engines and shows that Stochastic Gradient Descent provides the best convergence behaviour and prediction accuracy for the proposed architecture.
Abstract
Accurate prediction of Remaining Useful Life (RUL) is essential for predictive maintenance of turbofan engines, as it helps reduce unexpected failures and maintenance costs while improving system reliability. The objective of this study is to develop an accurate and robust deep learning framework for RUL prediction using multivariate time-series sensor data and to investigate the influence of different optimization algorithms on prediction performance. A hybrid Convolutional Neural Network–Long Short-Term Memory (CNN–LSTM) model is proposed, where convolutional layers extract local degradation features and LSTM layers learn the long-term temporal relationships present in engine degradation data. A sliding-window strategy together with early RUL capping is employed to improve training stability and model generalization. The proposed model is evaluated on all four subsets (FD001–FD004) of the Commercial Modular Aero-Propulsion System Simulation (C-MAPSS) dataset and achieves RMSE values of 12.79, 21.94, 15.09, and 33.71, respectively. Among the evaluated subsets, the model delivers the best performance on FD001 and outperforms several existing deep learning approaches reported in the literature. In addition, five optimization algorithms are systematically compared under the same experimental settings. The results show that Stochastic Gradient Descent (SGD) provides the best convergence behaviour and prediction accuracy for the proposed architecture. Overall, the study demonstrates that combining CNN–LSTM with an appropriate optimization strategy improves the reliability and accuracy of RUL prediction for turbofan engines.
Experimental results demonstrate that the hybrid architecture consistently outperforms the standalone TCN and Reservoir components, as well as other benchmark methods, achieving substantially improved PHM scores while retaining competitive RMSE performance.
Mahika Annie Verghese, C. Columbus, E. Elakiya· Scientific Reports· 0 citations
A two-level stacking ensemble framework for Remaining Useful Life prediction of turbofan engines, evaluated on the NASA C-MAPSS benchmark using the FD001 and FD003 subsets, demonstrates the efficacy of stacking ensemble methods for prognostics and health management in safety-critical aerospace applications.
Limon Bin Hossain, Md. Salehin Seyam, Md. Rashedul Islam et al.· 0 citations
A deep learning-based predictive maintenance model capable of autonomously extracting features from multivariate sensor data was developed and achieved a 0.9973 AUC at the critical 30-cycle threshold, ensuring high reliability.
The results show that the proposed POA-CNN-BiLSTM model achieves accurate RUL prediction, and its prediction performance is improved by optimizing the number of hidden units, initial learning rate, and regularization parameters through POA.
He Dai, Shuyu Wang, Shunan Luo et al.· IEEE Access· 0 citations
The proposed CNN-BiLSTM model consistently outperforms CNN, DCNN, RNN, and BiLSTM approaches in terms of RMSE and MAE, providing more accurate and robust prediction results for aeroengine systems operating under complex degradation conditions.
A comprehensive review of DA solutions for turbofan engine RUL prediction, analyzing key methodologies, challenges, and recent advancements is provided and a novel taxonomy tailored to turbofan engines is introduced.
Yucheng Wang, Mohamed Ragab, Yubo Hou et al.· IEEE/CAA Journal of Automati...· 4 citations
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