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Mechanistically Interpretable Artificial Intelligence for Designing Oxygen Electrocatalysts.

Jul 2026 · Advances in Materials · pp. e74212 · 0 citations · 34 references
Medicine

Abstract

Oxygen reduction and evolution reactions (ORR and OER) are key electrochemical processes central to energy conversion and chemical transformation. However, the inherently complex, multi-physics nature of ORR/OER-together with diverse operating environments-poses significant challenges to the rational design of electrocatalysts based on structure-property relationships. To overcome these challenges, we developed Two-Stage Material Screening (TSMS), an AI-driven framework that integrates density functional theory (DFT) computations, an active-learning-guided experimental feedback loop, and mechanistic interpretation to enable rapid discovery and systematic evaluation of promising electrocatalysts. Demonstrated in protonic solid oxide cells (P-SOCs), TSMS screened 6,940,032 compositions and identified top-performing candidates that were experimentally validated, achieving a peak power density of 2.68 W cm-2 in fuel cell mode and a current density of 3.51 A cm-2 at 1.3 V in electrolysis mode, with stable performance maintained over 500 h at 600°C. Our analysis revealed that electron affinity is strongly associated with thermodynamic stability, while d-p hybridization and densification resistance emerge as the primary descriptors governing electrocatalytic activity. By combining predictive modeling with mechanistic understanding, TSMS establishes a versatile and broadly generalizable paradigm for accelerating materials discovery.

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