Recent developments in natural biopolymer composites for active food packaging

Abstract

The transition toward a circular economy has established biodegradable polymer composites as a critical platform for active food packaging. This review systematically examines the structural design, functional mechanisms, and application performance of natural biopolymer matrices, including polysaccharides and proteins. Physicochemical coupling among polymer-network architecture, interfacial interactions, and active-agent dispersion governs the integration of antimicrobial, antioxidant, gas-barrier, UV-shielding, moisture-regulating, and stimuli-responsive functions. Particular emphasis is placed on controlled mass transfer and release kinetics at active packaging interfaces. Active-agent delivery is governed by molecular diffusion, polymer-network relaxation, carrier structure, and microenvironmental triggers such as pH, humidity, and temperature, which collectively determine the effective concentration and duration of antimicrobial and antioxidant activity. These structure–release–function relationships are further evaluated in high-moisture foods, respiring fruits and vegetables, and low-moisture or lipid-rich products. In addition, this review discusses the major constraints on industrial translation, including the migration and regulatory compliance of intentionally and non-intentionally added substances, nanoparticle safety, environment-dependent biodegradation, life cycle impacts, and thermomechanical challenges associated with continuous processing. Future development should move beyond passive material substitution toward the integrated design of active and intelligent packaging, scalable manufacturing, food-specific performance validation, and multi-objective optimization of functionality, safety, cost, and end-of-life behavior.