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Plasma-Based Additive Manufacturing And High-Temperature Performance Of An In-situ Alloyed Zr-Containing, Al-Free Refractory High-Entropy Alloy

Oct 2026 · Euro PM2026 Proceedings · 0 citations

Abstract

The plasma-based additive manufacturing of the elemental-mixed refractory high-entropy alloy CrMo0.5NbTa0.5TiZr is investigated with focus on printability, microstructure, thermo-mechanical and oxidation performance. This RHEA exhibited excellent printability, enabling the fabrication of crack-free walls with stable deposition behavior. The microstructure consists of a dual-BCC matrix containing intermetallic phases, as well as a significant fraction of partially reacted Ta- and Mo-rich particles, which persist after heat treatment. Tensile testing at 1000 °C revealed relatively high strength (200.3 ± 5.6 MPa), albeit with very limited ductility. Under compression, this RHEA exhibited both high strength (532.4 ± 8.8 MPa) and appreciable plastic strain (˜70%). Oxidation behavior followed a slightly parabolic trend (Kp = 456 mg²|cm4.h) and was marginally better than typically expected for Zr-containing, Al-free RHEAs.

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