With the rapid development of renewable energy, pumped storage power plants have taken on critical functions such as frequency regulation and grid stabilization. Consequently, higher demands are placed on their core component—the pump-turbine—requiring further improvements in efficiency, extended service life, and reduced cavitation to ensure reliable and stable operation. Tip leakage flow (TLF) is a complex three-dimensional flow structure in pump turbines, as well as in other turbomachinery. In particular, it generates tip leakage vortex (TLV), which leads to severe damage of pump turbines in pumped storage power plants, such as dramatic efficiency decreases. It originates from the clearance between the blade tip and the casing. The pressure difference between the two sides of the blade drives fluid from the pressure side through the tip gap into the suction side. The process produces a distinct shear layer, leakage jet, and secondary vortex structures. In turbomachinery, performance degradation and structural failure often arise from unsteady flow features. One critical case is vortex breakdown (VB) caused by the TLV. This paper reviews unsteady mechanisms linked to vortex breakdown, including Kelvin-Helmholtz (KH) instability, cavitation, and, finally, the paper discusses geometric modulation to improve system efficiency and reduce cavitation. These factors act both as signals and as triggers of instability. KH structures, vortex breakdown, and cavitation modes together define the instability of tip leakage flows. Geometric and boundary conditions serve as tuning knobs for system sensitivity.
Tip seal leakage in shrouded steam turbines can significantly affect the aerodynamic performance of downstream blade rows. An unsteady three-dimensional numerical model of a 1.5-stage high-pressure steam turbine is established using ANSYS CFX (ANSYS2021) with the SST k–ω turbulence model. Tip seal clearances of 1.0, 1....
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Multistage centrifugal pumps operating as turbines (PATs) are important devices for hydraulic energy recovery. However, vortex-induced flow instabilities cause pressure pulsations and efficiency losses, especially in configurations with complex interstage interactions. In offshore oil and gas field systems—such as plat...
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This study investigates the influence of turbine blade tip clearance on thermal characteristics and flow structures through combined experimental and numerical methods. Three different tip clearance sizes (t = 0.50%, 0.83%, and 1.33% of the blade height) are analyzed in detail to reveal the underlying physical mechanis...
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Rising heat-flux densities in high-performance computing centers impose stringent requirements on the stability of liquid-cooling circulation systems, in which centrifugal pumps are susceptible to cavitation-induced flow instabilities. However, the physical mechanism by which cavitation disturbances are generated and a...
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The findings indicate that the effects of tip clearance on flow dynamics, energy dissipation, and hemolysis are strongly condition dependent, providing guidance for clearance design in centrifugal blood pumps across clinically relevant operating ranges.
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Periodic fluctuations in pump head are a common unsteady phenomenon in tubular pumps; however, their underlying energy dissipation mechanism remains insufficiently understood. This study conducted transient numerical simulations on a two-blade tubular-flow pump with highly twisted blades operating at the design flow co...
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