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A reference-consistent UAV–total station framework for multi-temporal tilt and corrosion monitoring of slender tubular towers

Aug 2026 · Structural Health Monitoring · 0 citations · 29 references

Abstract

Wind turbine towers in coastal environments are exposed to geometric misalignment and surface corrosion, yet these condition indicators are commonly assessed separately and without a consistent reference across inspection epochs. This study develops a reference-consistent structural health monitoring framework that integrates total-station surveying and multi-temporal unmanned aerial vehicle imagery for concurrent monitoring of view-dependent image-space inclination indicators and visible corrosion. A baseline lower-segment reference axis is established in a fixed geodetic coordinate system. The geodetically controlled baseline image configuration is transferred to subsequent epochs through covariance-weighted control-image constraints, while RTK-GNSS and inertial observations support exterior-orientation estimation. The angular difference between the projected reference axis and an image-derived visual symmetry axis defines the inclination indicator. The combined single-view standard uncertainty is 0.041°, the expanded uncertainty is 0.082°, and the engineering monitoring threshold is 0.098°. Five UAV epochs acquired between October 2024 and June 2025 yield first-to-final angular-change magnitudes of 0.030° to 0.074° across eight fixed viewing directions. These values remain below the single-view expanded-uncertainty reference magnitude and are therefore interpreted as monitoring-level observations rather than statistically confirmed structural deformation. An independent total-station re-survey at the final epoch yields validation residuals from −0.032° to +0.044°, with a mean absolute residual of 0.017° and a root-mean-square residual of 0.023°, supporting monitoring-level consistency between the UAV-derived and projected total-station changes. Visible corrosion is segmented using YOLO11-seg and normalized with respect to the valid, observable tower-surface region. The independent test set yields a precision of 79.6%, a recall of 88.0%, and an F1 score of 0.84. The visible corrosion extent index increases from 0.04 to 0.12%, corresponding to a descriptive transition from ASTM D610 grade 8 to grade 7. The framework provides a reference-consistent and uncertainty-aware basis for maintenance-oriented monitoring of slender tubular towers.

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