Development of a Cutting Machine for Hybrid Rice Male Parents in Narrow-Row Agriculture: Design, Simulation, and Validation

Abstract

To address seed contamination, narrow-row mechanized cutting difficulties, and potential damage to maternal plants in muddy paddy fields during hybrid rice seed production, a walk-behind self-propelled hybrid rice male parent pulverizing and cutting machine was designed. The machine primarily consists of three key structures: a key cutting device, a gravity-free crop dividing device, and a crawler walking mechanism. The cutting device features an innovative mechanism where main-shaft rotation drives flail blades into inertial autorotation, while a stopper bar physically constrains their maximum swing amplitude to guarantee a 500 mm working width. Crucially, the gravity-free crop dividing device safely pushes aside adjacent maternal plants to effectively prevent accidental mechanical injury. A flexible plant model and a kinematic model were established using DEM software EDEM 2024. A three-factor, three-level orthogonal experiment indicated that the primary order of influence on the male parent cutting rate is forward speed > flail-blade rotational speed > blade arrangement. The optimal simulation parameters were a 0.4 m/s forward speed, a 1700 r/min blade rotational speed, and a straight–curved blade arrangement, yielding a simulated cutting rate of 97.60%. Furthermore, field tests demonstrated that under these optimal parameters, influenced by complex paddy conditions and natural plant lodging, the actual average cutting rate was 91.39%. The machine exhibited excellent passability and pulverizing performance, thoroughly satisfying the requirements of agronomic and agricultural machinery integration.