Training-Free Human-in-the-Loop Anomaly Detection via Memory Bank Correction
Ayusha AbbasSaram AbbasKabita Adhikari
Aug 2026
Machine Learning
Abstract
Anomaly detectors are hardest to deploy exactly where training data is scarcest: a newly commissioned production line has a handful of verified "golden" samples and no machine-learning engineer on the factory floor. We present a training-free human-in-the-loop framework in which a domain expert corrects a PatchCore detector by direct memory bank editing: no retraining, no gradients, no original training data. A false-positive correction inserts the reviewed image's normal patches through a self-calibrating novelty gate admitting only those beyond the median pool-normal nearest-neighbour distance. From a bank built on only ten golden samples, operator corrections close a median 66% of the gap to an uncorrected fully trained bank (mean 80%, raised by three categories that overshoot parity), significantly improving 12 of 15 MVTec AD categories and harming none: ten samples plus corrections outperform hundreds of samples without them. On already-trained banks the headroom is smaller and concentrated where the bank undersamples normal appearance (gated: toothbrush +0.10, metal nut +0.09, zipper +0.05, screw +0.05), and no category except grid is significantly harmed. Evaluation uses a held-out protocol (20 splits per category, Holm-corrected Wilcoxon), because corrected images entering the bank inflate naive evaluation toward AUROC 1.0 by memorisation. Passive and active querying are statistically indistinguishable; a matched-label-budget control attributes gains to deployment-time label production at 43% of exhaustive-review cost; a defect-memory extension fails decisively. Feedback is simulated from ground truth; live expert trials, where mislabelling is costliest on small banks, remain future work.
This article investigates several physics-informed and hybrid machine learning strategies that incorporate physics knowledge in experimental data-driven deep-learning models for predicting the bond quality and porosity of fused filament fabrication (FFF) parts. Three types of strategies are explored to incorporate physics constraints and multi-physics FFF simulation results into a deep neural network (DNN), thus ensuring consistency with physical laws: (1) incorporate physics constraints within the loss function of the DNN, (2) use physics model outputs as additional inputs to the DNN model, and (3) pre-train a DNN model with physics model input-output and then update it with experimental data. These strategies help to enforce a physically consistent relationship between bond quality and tensile strength, thus making porosity predictions physically meaningful. Eight different combinations of the above strategies are investigated. The results show how the combination of multiple strategies produces accurate machine learning models even with limited experimental data.
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