Mechanism of Hydraulic Performance Variation of Centrifugal Pumps with Different Tee Inlet Structures Based on Pressure Pulsation
Abstract
Centrifugal pumps serve as key equipment in water conveyance systems. Different tee inlet structures distort the internal inflow field, induce extra hydraulic losses and reduce system energy efficiency, since pump power consumption and operational stability are highly sensitive to tee pipeline layouts. Pressure pulsation directly reflects internal flow disorder and reveals the root causes of hydraulic performance attenuation, so it is adopted as the core analytical tool in this work. Using the Shear Stress Transport (SST) k-ω turbulence model, numerical simulations are carried out on an 80 mm centrifugal pump with four inlet structures: straight pipe (SP), reducing tee (RT), reducing wye (RW), and asymmetric reducing wye (ARW). Combined with pressure pulsation signals, this study reveals the propagation rules of flow disturbances induced by tee inlet structures and their inherent energy loss mechanisms. The results show that tee inlet structures barely affect overall pump performance, except RT, which reduces the hydraulic head by 0.44 m and efficiency by 1.47%, accompanied by higher power consumption. Impeller pulsation intensity increases from the leading edge to the trailing edge, with the mid-passage leading edge being the most sensitive region. Impeller spectra are dominated by low-order shaft frequency harmonics, while volute signals are dominated by blade frequency (BF) harmonics. Different tee inlet structures have little impact on circumferential volute pulsation but significantly alter flow characteristics at the volute tongue and outlet diffuser, where 2BF becomes the primary dominant frequency. Disturbance propagation laws differ greatly between the impeller and downstream volute. Centered on low-energy pump system design, this study provides theoretical support for inlet pipeline optimization and energy-saving operation of municipal, industrial, marine and water conservancy pumping facilities.