Geometry-Based Metrics for Early-Stage Hull-Form Producibility Screening

Abstract

This paper presents a representation-aware framework for geometry-based screening of hull-form producibility at early design stages. The proposed signature combines dimensionless total and signed developability deviation with curvature-class area fractions, distributed fields, metric-specific validity, and representation provenance. These descriptors characterize surface features relevant to plate forming and developability, but are not calibrated predictors of fabrication cost, forming effort, or process feasibility. Native IGES/STEP boundary representations (BReps) are evaluated through direct differential geometry and trimmed-domain quadrature, whereas triangulated surfaces use discrete curvature recovery and area-weighted aggregation. Analytical and semi-analytical controls verify the formulation, while matched-face BRep-to-mesh tests assess discrete curvature recovery. Application to DTMB 5415, KCS, JBC, and KVLCC2M shows that curvature intensity and areal extent provide complementary information and that derivative-based outcomes can be representation sensitive. KCS, for example, exhibits approximately 24% greater developability deviation than DTMB 5415, while double-curved regions occupy 72.9% of its valid surface versus nearly the entire DTMB valid surface. The resulting quantities provide an early geometric screening layer for subsequent use as objectives, constraints, surrogate responses, or design-space features. HullProd, the companion open-source software, implements the signature, distributed fields, validity, and provenance.