Adaptive Physics-Informed Digital Twin-Based Energy Management for Dynamic Inductive Charging of Four-Wheel Drive Fuel Cell Hybrid Electric Vehicles

Abstract

Dynamic inductive charging (DIC) combined with hybrid energy storage systems (HESSs) and vehicle-to-grid (V2G) capabilities offers a promising pathway toward extended-range electric vehicles with grid integration benefits. However, real-time optimal energy management remains challenging due to multi-axis coil misalignment, component aging, and bidirectional power flow uncertainty. This paper proposes an adaptive digital twin driven artificial intelligence (AI) energy management framework integrating physics-informed neural networks (PINNs), soft actor critic (SAC) deep reinforcement learning, and model predictive control (MPC) for optimal power distribution among a proton exchange membrane fuel cell (PEMFC), lithium-ion battery, supercapacitor, dynamic wireless charging, and grid interface in four-wheel drive electric vehicles (4WD-EVs). The framework features: (1) a self-evolving digital twin with online learning via Elastic Weight Consolidation (EWC) updating every 50 cycles; (2) a PINN-based state estimator for battery-state estimation, with an average inference time of 1.1 ms and a worst-case latency of 2.8 ms; (3) a hierarchical SAC–MPC strategy with high-level mode selection and low-level power optimization; (4) real-time five-degree-of-freedom WPT misalignment compensation, achieving a mean efficiency of 91.5% under the evaluated dynamic lateral misalignment conditions, with a 50 mm displacement amplitude; (5) degradation-aware V2G optimization generating €582.50/year in revenue while reducing battery aging by 31.8%; and (6) comprehensive techno-economic analysis yielding a discounted payback period of approximately 5.57 years and a net present value of approximately €3777 over a 10-year horizon. Validated through 200+ hours of hardware-in-the-loop (HIL) simulation on the dSPACE/NVIDIA Jetson platform, the proposed approach achieves a 24.3% cost reduction and 31.8% lower battery degradation. The MPC controller exhibits an average execution time of 32.1 ms, a 95th-percentile latency of 44.8 ms, and a worst-case latency of 62.4 ms, while remaining within the 100-ms real-time control deadline. Results demonstrate the viability of adaptive digital twins for next-generation EVs with autonomous charging and multi-source architectures.