Sustainable economy and social development require a paradigm shift in the modes of production of edible proteins. Komagataella phaffii is a preferred host for food protein expression. However, its methanol-dependent production mode and host improvement with exogenous bioelements pose challenges for the manufacturing and approval of bulk food proteins. In this study, we report an endogenous streamlined promoter-regulator integrated transcriptional (ESPRIT) system for efficient expression on non-methanol substrates in K. phaffii. A strong and simplified PAOX1 variant, PAA13-t13, was obtained through core promoter mining and streamlining of upstream regulatory sequences, with a 57% reduction in promoter length and expression increased to 3.4-fold that of PAOX1 under methanol conditions. Overexpression of the transactivator Mit1 enabled PAA13-t13 to drive high-level expression on glucose, glycerol, and ethanol. Endogenous zinc-finger transactivators were screened from genome, and their activation regions were fused with the DNA-binding domain of Mit1, resulting in 25 synthetic transactivators. Combinatory function of the engineered endogenous promoter and transactivator established the ESPRIT system, which achieved 6.8-fold and 10.1-fold expression levels on glucose that of methanol-inducible PAOX1 on methanol and constitutive PGAP on glucose, respectively. It also allowed efficient production of three food proteins under methanol-free conditions. In the bioreactor, the ESPRIT system produced 5.14 g/L β-lactoglobulin and 1.95 g/L brazzein on glucose, achieving 3.0-fold and 1.9-fold as compared to the commercial methanol-dependent PAOX1 system, respectively. These results established the ESPRIT system as an alternative expression platform for efficient food protein production from non-methanol substrates in K. phaffii.
Yun-Hao Li, Jia-Ying Yang, Liu-Fei Tao et al.· Metabolic Engineering· 0 citations
Methanol is a promising renewable C1 feedstock for sustainable single‐cell protein (SCP) production. However, its inherent cytotoxicity and metabolic trade‐offs between cell growth and protein synthesis remain significant bottlenecks. Here, we established an “evolutionary‐rational” dual‐driven paradigm to construct a high‐yield Pichia pastoris chassis. Through UV mutagenesis and adaptive laboratory evolution, we developed a highly tolerant strain A40, capable of growing in 70 g/L methanol. Notably, at 30 g/L methanol, A40 achieved a 3.4‐fold higher maximum biomass than the wild‐type. Whole‐genome resequencing and reverse genetics revealed that this superior performance stems from a multi‐gene synergistic network rather than a single dominant mutation. To further optimize SCP production, we rationally co‐overexpressed nitrogen assimilation genes (GLN1, GDH1) and a translation elongation factor (PpeEF3) in the A40 background. This targeted metabolic engineering effectively redirected carbon flux toward protein biosynthesis. The engineered strain A40‐2Ge3 achieved a peak intracellular crude protein content of 67.9% and a 51.3 g/L total titer in a 5‐L bioreactor, representing a 23.1% increase over the wild‐type strain. Collectively, this study provides deep insights into the synergistic mechanisms of methanol adaptation and establishes an efficient, scalable strategy for sustainable SCP production from C1 feedstocks.
Chong Xie, Cheng-Chao Zhu, Jun-Ze Liu et al.· Biotechnology Journal· 0 citations
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